

Mechanical Biological Treatment is a term used to describe a group of technologies that deal with residual municipal waste – that is waste which has not been collected for recycling or composting and has been left in wheelie bins or black bags. When waste goes to an MBT facility, any further recyclable or re-usable material will be extracted from it by a mechanical process, with the waste then subjected to further biological treatment to produce a more biologically stable material. MBTs operate as part of a wider integrated approach involving additional treatment stages, such as energy recovery.
As the name suggests, there are two main stages – a mechanical stage and a biological stage. The mechanical stage has two main roles, breaking down the waste into smaller parts (e.g. by shredding) and removing some recyclable material. During the biological stage, the waste will either be composted or digested, usually in an enclosed system. If an anaerobic digestion system is used, it can produce methane which can provide energy for the plant.
There are currently more than 70 MBT plants operating in Europe. Most MBT technologies have been developed in Germany, but Austria, Switzerland and the Netherlands are also developing markets. Some approaches have been developed in the UK, such as the composting-based MBT plant in Dorset, which opened in 2006. The facility is designed to take 50,000 tonnes per year of mixed waste, and produces around 9,000 tonnes of compost-like output per year. There is also a facility in Leicester.
In the past, almost all residual municipal waste has been sent to landfill. Historically, landfill has been cheaper but this will not be the case for much longer. The European Landfill Directive has set very stringent targets to reduce the amount of waste we send to landfill and failure to comply could potentially lead to European infraction fines which, in a worst case scenario, could be as much as £500,000 per day for Northern Ireland. As well as the financial consequences, landfill is a major contributor to greenhouse gas emissions due to the methane released by decomposing waste.
The capacity of MBT plants can range from 10,000 tonnes per annum (tpa) to facilities of 250,000tpa. The NWRWMG’s plan is to install plant/s to give a capacity of about 140,000tpa.
MBT plants will most likely be served by large numbers of heavy goods vehicles (HGVs) so the site layout and road configuration will need to be suitable to accept a range of light and heavy vehicles. The traffic movements anticipated for a 50,000tpa plant would be 20-30 refuse collection vehicles a day.
Studies have found no increase in cancer or asthma in populations close to MBT facilities (Source: www.defra.gov.uk). Emissions and potential risks to health can be readily controlled in an MBT facility.
MBT facilities are usually located within an enclosed building so potential odour emissions can therefore be controlled through the building ventilation system. Biofiltration systems can be used to control odours in air extracted from working areas if required.
The enclosed nature of MBT operations will limit the potential to attract vermin and birds. Effective housekeeping and on-site management of tipping and storage areas will minimise the risk that flies could accumulate during hot weather.
The facility will be inside a building and will be screened so as not to cause any significant nuisance to the local community.
With MBT, litter problems are minimised by adhering to good working practices, such as vehicles using covers and reception and processing being undertaken indoors.
Common to any new waste treatment process, the enclosed nature of MBT operations significantly reduces the potential for impacts on the water environment. Pollution of water is unlikely due to MBT facilities being under cover and rainfall is unlikely to come into contact with the process.
Energy recovery is a waste management method used to recover energy from residual municipal waste – the waste you are left with after recycling and composting. Energy recovery disposes of waste in such a way that energy is produced, in the form of electricity and/or heat.
There are a number of energy recovery technologies, including incineration, gasification, pyrolysis and use of cement kilns. The North West Joint Committee has decided that incineration is not an acceptable technology in the North West Region.
Gasification is one of the main forms of advanced thermal treatment of waste. It is used to recover energy from residual waste. Gasification uses small amounts of oxygen to dispose of waste in such a way that useful energy is produced, in the form of electricity and heat. Gasification involves the partial oxidation of a substance. This means that oxygen is added but the amounts are not sufficient to allow complete oxidisation or full combustion to occur. The temperatures employed are typically above 650 degrees Celsius and the main product is a syngas, which is used to drive turbines or gas engines to produce electricity. The other main product is a solid residue of non-combustible materials (ash) which contains relatively little carbon.
Pyrolysis is a similar process to gasification but uses no oxygen rather than restricted oxygen, as in gasification. In the cement kiln process, the use of fossil fuels is displaced and that energy saved.
More than 100 advanced treatment plants have been built and are operating in Europe, North America and Japan, capable of treating over 4 million tonnes of waste per year (Source: Juniper Consultancy Services Ltd).
In the past, almost all residual municipal waste in the UK was sent to landfill. Historically, landfill has been cheaper, but this will not be the case for very much longer. In the UK, landfill tax will soon be over £48 per tonne, so we must reduce the amount of waste we send to landfill. By treating waste to produce electricity, waste becomes a valuable resource.
All waste treatment facilities are strictly regulated and will have systems in place to limit odour. Energy recovery facilities are enclosed and fitted with ventilation and filter systems to prevent odour and dust from escaping. The Northern Ireland Environment Agency will strictly monitor the operation and good practice at any plant to make sure there are no problems with odour, dust and litter at the site.
The main noise coming from the facility will be produced from vehicle movements and from the mechanical processing of the waste and air ventilation systems. Hours of receiving waste will therefore be limited to times of the day that will not cause a nuisance to the local community.
During the planning stages for the facility, the number of proposed vehicle movements will be taken into consideration and the access to the site and its impact on the community will also be considered. For an average-sized plant that would accept 50,000 tonnes of waste per year, it is estimated (by Defra) that up to 20 refuse collection vehicles per day would be anticipated.
All energy recovery plants must comply with strict European and National regulations, which ensure that the emissions produced by the facility and released into the air are thoroughly cleaned and constantly monitored. The impact from any dust and bio-aerosols that could be produced by the facility is limited by the facility having enclosed collection areas and ventilation systems.
An independent study on health and environmental impacts of waste management processes found no evidence of health effects linked to advanced thermal treatment facilities (Source: www.defra.gov.uk). The Health Protection Agency has looked at studies carried out and is not aware of any consistent or convincing evidence of a link with adverse health outcomes.
Planning conditions suggest any new facility built should be in keeping with the surrounding area, whether it’s of an industrial or rural setting. Good design of facilities can help to limit their visual impact.
The environmental benefits of energy recovery are that it enables the production of renewable ‘green’ energy, displaces the use of fossil fuels, reducing greenhouse gas and Co2 emissions and helps address concern about global warming as it produces a positive environmental effect.
Staffing levels, including technical competence, management and administrative resources, will be required and will vary, depending on the size of the facility. Typically, there will be 30-40 employees for plants of 60,000tpa+. The plant would operate on a shift system, to allow for 24-hour operations.
A facility is likely to provide vocational training for staff. New facilities may also be built, with a visitor centre to enable local groups to view the facility and learn more about how it operates.
You can make a difference and help your local council in its attempts to tackle waste management more efficiently. Try to recycle or compost even more of your household rubbish than you are currently doing.
